APPLICATION NOTE NO. 59

A Load-Bearing Underwater Cable for Hand-Hauled, Real-Time Profiling
September 2006

Application note in pdf format

Profiling in real time, from small boats not equipped with a winch, calls for hand hauling a CTD using a load-bearing data cable. Sea-Bird can supply cables up to 300 meters (985 feet) in length that provide a practical way to hand-haul SBE 19/19plus SEACAT Profilers or SBE 25 SEALOGGER CTDs, and acquire CTD profile data in real time. In these cases the CTD is powered by its battery, and the cable allows two-way* RS-232 communications (3 conductors - transmit, receive, and common) and bears the weight of the CTD.

The cable is not intended for static working loads above 45 kg (100 lbs); working loads above 18 kg (40 lbs) may be difficult to handle without a winch. The minimum recommended cable bend radius is 10 cm (4 in.) (e.g., 20 cm sheave block nominal diameter). Use with loads exceeding 45 kg (100 lbs) or cable bend radius less than 10 cm (4 inches) will reduce the cable's useful life and void the warranty.

Drawings show the cable assembly and wiring details, and include tables of Sea-Bird part numbers for cables of specific lengths:

• Drawing No. 32284 -- Standard connector to the CTD and 9-pin connector to the computer
• Drawing No. 32643 -- Wet-pluggable connector to the CTD and 9-pin connector to the computer
• Drawing No. 32821 -- Standard connector to the CTD and 4-pin connector to a Seacat/Sealogger RS-232 & Navigation Interface Box (Interface Box PN 90488 or PN 90204)

If the length you need is not listed on the drawing, contact Sea-Bird with the drawing number and desired length (300 meter [985 feet] maximum).

* Notes:

• Communications from the CTD to a computer -- An SBE 19, 19plus, or  25 reliably transmits data over 300 meters (985 feet) of cable to a computer. See the applicable CTD manual for baud rate and real-time output rate limitations.
• Communications from a computer to the CTD are dependent on the computer serial port hardware and software settings, but are usually reliable over cables up to 300 meters (985 feet) long at low baud rates. Some laptop computers may have inferior serial port hardware, limiting the cable length over which they can transmit. If a computer cannot transmit over a long cable, disconnect the CTD from the long cable and connect to the computer using the standard 2.4-meter (7.8 feet) I/O cable provided with the CTD (PN 80087 for standard connector; PN 801213 for wet-pluggable connector) , allowing setup, data upload, etc.

1. Communicate with the CTD via the SEATERM terminal program to set up sampling parameters, initialize memory, etc. (see SEATERM Help Files).
2. Configure SEASAVE for real-time acquisition and display (see SEASAVE Help files).
3. Start the CTD sampling via magnetic switch (or with computer command per CTD manual instructions).
4. Deploy the CTD to begin profile.
5. Recover the CTD.
6. Stop the CTD sampling via magnetic switch (or with computer command).
7. Communicate with the CTD via SEATERM to upload data.

• Nominal O.D. 7 mm (0.270 in.)
• Twisted trio of 22 awg conductors
• Pressure-extruded polyurethane jacket, dull, non-slip finish
• Weight in air approximately 50 grams/meter (0.034 lbs/ft)
• Weight in water approximately 4 grams/meter (0.0027 lbs/ft)
• PMG-4FS connector with locking sleeve to CTD and DB-9 serial data connector to computer -- Drawing No. 32284
• MCIL-4FS wet-pluggable connector with locking sleeve to CTD and DB-9 serial data connector to computer -- Drawing No. 32643
• PMG-4FS connector with locking sleeve to CTD and MS3106A-14S-2P connector to Seacat/Sealogger RS-232 & Navigation Interface Box -- Drawing No. 32821
• Mechanical terminations are Chinese finger trap type, made from hollow-core, polypropylene rope with stainless thimbles
• Internal Kevlar braid with 180 kg (400 lb) breaking strength
• Maximum recommended working load 45 kg (100 lbs)
• Minimum recommended cable bend radius 10 cm (4 inches) (e.g., a 20-cm sheave block nominal diameter)

Last modified: 06 Apr 2007

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